Before working on your machine, check out the TOOL Basics page (click here)
Repair, Service manuals, wiring diagrams, caruburetor specifications
and other helpful documents
This page will be dedicated to any service or repair info I have in my library. This page will always be changing as I add or update more information to it. Most information will be images or scans of documents, service manuals and other repair literature that I find helpful. I have gotten a lot of requests for certain things like wiring diagrams, tuning procedures, carburetor specifications that can only be reliably found in printed documents. The service specifications listed here covers many popular and obscure Honda, Yamaha, Suzuki, and Kawasaki motorcycles. Also some information can apply to Chinese "clone" engines from ATVs, pit bikes and scooters that use the popular Honda horizontal and vertical engines. As I come across common questions or requests I may posts visual documents here. Use this information as you wish and I accept no liability for it's use. Captions below describe the information or models it covers. The information posted here is at random and with no cataloging. Click to view a larger image. Scroll down for some downloadable files. If you have a request please leave a comment at the bottom of the page and I will do my best to find and post it, but no guarantees ;) Use the search bar to aid in finding information.
Motorcycle, ATV, Tractor manuals written especially for the DIY enthusiast
Downloadable service manual filesEver wonder what those numbers mean on an NGK brand spark plug?
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Carburetor rebuild explained help file
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Honda C72 C77 CA72 CA77 owners manual
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Kawasaki KZ400 carburetor specifications (carb specs)
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Bridgestone 175 dual twin
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Honda XR50 CRF50 owners manual
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Honda CB750 wiring diagram
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HONDA / CHINESE CLONE ENGINES
Click the picture for in depth ignition (spark) problems and diagnosisKAWASAKIKawasaki F5, F9, F8, F81M cylinder head torque specs:
8mm (small bolts) 18 ft-lbs 10mm (large bolts) 25 ft-lbs Key for Fig K2-5 Diagram of ignition, generator, and starter systems typical of Kawasaki F1, F1TR, F2, F2TR and F3 models. Including F21M
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VARIOUS MAKES AND PARTSKawasaki F11 Performance pagesSUZUKIYAMAHAKAWASAKIMotorcycle, ATV, Tractor manuals written especially for the DIY enthusiast
The Kawasaki "drain pump" F5/F9Kawasaki KE100 Carburetor specs
Carb type Main Jet Air jet pilot jet Air screw Fuel level VM19SC 75 .05 17.5 1 1/2 turns 27-29mm |
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