KAWASAKI Service manual & wiring diagrams
This page is a collection of hard to find information, procedures, tests, and specifications for vintage Kawasaki motorcycles.
Oil Pump Air bleeding & output test
for SuperLube & Injectolube systems. 1. Remove oil pump check valve outlet pipe (the banjo bolt, see Fig 1) 2. Use 20:1 premix in the tank before starting the engine. 3. Remove the cable for the oil pump so it can be opened fully for the test. 4. With some wire open the pump cam to full throttle position. 5. Start engine and run at aprox. 2,000 RPM. 6. With a stopwatch run the engine for 3 minutes while collecting the oil from the oil pipe. Specifications are listed for each model in the table. *For models not listed, use the closest appropriate model displacement (F6 125cc, F7 175cc..) as Kawasaki only made minor revisions over the years but the oil pump output will be similar and should be within a similar output. Example: G-Series output specification would be similar for later 80-100cc models such as the KE/KV/KM100, MC1, KD80, ect.. as they share similarities. |
Kawasaki Fork oil quantity for the following models. B1L-A,G-series, G4TR, G31M, F6, F7, F8, F81M, F5 (F9)
1974-1976 Kawasaki KX125 wiring diagram
The Kawasaki "drain pump" F7/F5/F9
Carburetor settings chart (specs also found on the appropriate model pages as well) covers these models. GA1A, GA2A, G3SSA, G3TRA, G4TR, G31M, B1LA, F6, F7, F8, F81M, F5
Lighting & charging coil test values for Kawasaki models GA1A, GA2A, G3SSA, G3TR, G4TR, F6, F8
Key for Fig K2-5 Diagram of ignition, generator, and starter systems typical of Kawasaki F1, F1TR, F2, F2TR and F3 models. Including F21M
Kawasaki F1, F2, F3, F4 and F21M wiring diagram (see key)
|
Kawasaki F11 250 wiring diagram
Kawasaki F5, F9, F8, F81M cylinder head torque specs:
8mm (small bolts) 18 ft-lbs
10mm (large bolts) 25 ft-lbs
8mm (small bolts) 18 ft-lbs
10mm (large bolts) 25 ft-lbs
Kawasaki KE100 Carburetor specs
Carb type Main Jet Air jet pilot jet Air screw Fuel level
VM19SC 75 .05 17.5 1 1/2 turns 27-29mm
Carb type Main Jet Air jet pilot jet Air screw Fuel level
VM19SC 75 .05 17.5 1 1/2 turns 27-29mm